@article{1, keywords = {Monitoring, Identification, Machining}, author = {Benedikt Schmucker and Chia-Pei Wang and Michael Zaeh and Kaan Erkorkmaz}, title = {Wide-bandwidth cutting force monitoring via motor current and accelerometer signals}, abstract = {

Cutting forces are valuable for monitoring machining processes, as they allow the evaluation of tool wear, process stability, and workpiece quality. This paper presents a new non-intrusive method for monitoring cutting forces using a Kalman filter (KF) and Rauch-Tung-Striebel (RTS) smoothing. The method incorporates structural acceleration measurements as well as feed drive motor currents, thereby achieving wide estimation bandwidth and steady-state (DC) gain preservation. The KF + RTS smoothing are parameterized using spindle speed-sweeping cutting tests, which significantly reduces the experimental effort for model identification. The approach was validated in different machining conditions, which demonstrated good agreement with dynamometer measurements.

}, year = {2023}, journal = {CIRP Annals}, volume = {72}, pages = {309-312}, issn = {0007-8506}, url = {https://www.sciencedirect.com/science/article/pii/S000785062300046X}, doi = {10.1016/j.cirp.2023.04.012.}, }