3D-printed electrode design boosts mass transport in next-generation redox flow batteries
University of Waterloo researchers have developed a new 3D-printed electrode design for redox flow batteries, a technology that could help store renewable energy generated by wind and solar farms. Their work shows how carefully designed electrode structures can help battery fluids move more effectively through the system, improving performance and reducing the energy needed to operate the battery.
Led by Nanotechnology Engineering professor Maxime van der Heijden, the research team created porous, 3D-printed electrodes with internal patterns inspired by structures found in nature. These designs helped the battery liquid reach more of the electrode surface while allowing it to flow through the battery with less resistance.
Electrodes are an important part of a battery because they are where the chemical reactions that store and release energy occur. Making electrodes porous, meaning full of tiny open spaces, increases the available surface area and creates more places where these reactions can take place.
Redox flow batteries work differently from the lithium-ion batteries used in phones and electric vehicles. Instead of storing energy inside solid materials, they store energy in liquid electrolytes contained in external tanks. During charging and discharging, the liquids are pumped through a reactor where the electrochemical reactions occur.