Brief description of the organization
Modeco is a small modular and prefab manufacturing company specializing in small functional structures.
Our mission is to create innovative and resilient spaces to live and work in with a focus on sustainability and doing more with less.
We specialize in using modern methods of construction which includes CNC machines in our manufacturing processes which includes the use of roll forming, routers and advanced design software (BIM). Design for Manufacturing and Assembly is also a key focus of our fabrication process whereby builds are constantly reviewed for optimized constructability.
We utilize cold form light gauge steel for the fabrication of our structures given it's resilience and durability, especially in the face of extreme climate events such as forest fires and floods. Other materials are prioritized by their water and fire resistance, along with those with low carbon footprint (embodied carbon)
Modeco initially started with the design and construction of bathroom pods for purpose built rental buildings but had timeline and logistical challenges working with developers (B2B) for reliable and steady work timelines. Having to pivot, we now focus on B2C markets such as residential studios and infrastructure pods for industrial clients.
Modeco is now looking to additional markets such as ADUs and two-storey multi unit developments and other potential volumetric markets while avoiding the same pitfalls that have led to the demise of other modular builders the likes of Katerra, TopHat and Nexii to name a few. Voumetric production is a main focus where mass customization is avoided.
Problem area
Modeco was founded on the theory that in the coming years there will be a perfect storm of housing affordability, climate challenges and lack of skilled labour that will put significant pressure on the existing types of housing and structures that are built.
This goes beyond just the idea of missing middle housing.
Cost of materials, supply chains, logistics and labour availability is making all types of construction more difficult and costly. While modular provides a viable solution, many modular housing companies have made the mistake of thinking they can be everything to everybody while failing to mitigate the challenge of ensuring a steady pipeline of projects. This includes avoiding delays on getting a product to market and essentially payments which can result during from the planning process as well as delays in construction due to a reliance on subtrades in the process.
The federal government has made some initial progress on standardized design through the CMHC Design Catalogue but it still lacks a focus on DfMA. The federal government has also identified key industries of focus such as northern community development, military housing and other infrastructure projects such as mining development where similar construction cost and affordability will present a challenge.
The central problem students will explore is how the use of modular, prefab and componentization can address challenges with building and housing costs while ensuring resilient and sustainable structures. This means focusing on the right places to build (urban infill/rural/tertiary markets), products (ADU/Townhouse/detached), prices, and lastly materials while utilizing the most up to date modern methods of construction. This includes software, configurators, AI, CNC machinery and robotics that's streamline the whole construction process.
Main objectives
The main objective is for students to identify a growing or underserved market (niche or not) and design a prototype product that can be built using modern methods of constructions (MMC) and focusing on Design for Manufacturing and Assembly (DfMA).
Scope of work
- Conduct market research to understand areas of future growth and cost / affordability challenges.
- Create an initial product design that meets those market needs.
- Refine the build process to optimize constructability using modern methods of construction.
- Build a prototype using those methods.
Deliverables
The deliverables will likely be a report with corresponding website that showcases the marketable product that can also be utilized as a presentation.
Team meeting frequency
Bi-weekly
Skills and training required
Research and analytical skills, architectural / design skills utilizing BIM, Machining skills
Resources required
- Modeco will look to provide materials for a potential full build of a prototype. This includes light gauge steel framing, sheathing, windows/doors, etc.
- Other tools utilized could be 3D printing.
- We have access to a number of CNC machines to assist with a build and even machining of custom parts if students design specialized components.
- Could require access to specialized software